FEM 9.865 Energy consumption - determination methods (ECoDeMISE)

19 Seiten
FEM - Product Group Intralogistic Systems / Racking and Shelving 2016

Energy consumption – determination methods (ECoDeMISE)
- Calculation, measurement and evaluation methods of Intralogistics Systems and material handling equipment -
PG Intralogistic Systems
158 pages
Edition 10-2017
250,- € + VAT

Together with this guideline goes a complimentary Excel-Sheet

Contents:

1 INTRODUCTION AND AIMS
2 SCOPE OF RECOMMENDATION
3 TERMS AND DEFINITIONS

    INTRALOGISTICS SYSTEM
    INTRALOGISTICS SUBSYSTEM
    MATERIAL HANDLING MODULE
    MATERIAL HANDLING COMPONENT
    LOAD UNITS USED IN AN INTRALOGISTICS SYSTEM
    OPERATION MODE OF AN INTRALOGISTICS SYSTEM, SUBSYSTEM OR MODULE
    EVALUATION
    VALIDATION
    VERIFICATION

4 ABBREVIATIONS
5 DOCUMENTS REFERRED TO
6 DETERMINATION PROCESS

    STEP 1: DEFINE REQUIREMENTS AND PROPOSE SOLUTIONS
    STEP 2: DETERMINE ENERGY CONSUMPTION OF ECODEMISE SCENARIO
    STEP 3:MEASUREMENT OF DEFINED ECODEMISE SCENARIO
    STEP 4: EVALUATION OF DETERMINATION AND MEASUREMENT

7 METHOD IN DETAIL: CALCULATION OF THE ENERGY CONSUMPTION OF INTRALOGISTICS MODULES AND COMPONENTS

    DEFINITION OF SYSTEM BOUNDARIES AND SETTING ASSUMPTIONS
    PREPARATION OF INPUT PARAMETERS FOR FORMULAS
    FORMULAS FOR CALCULATION

8 METHOD IN DETAIL: MEASUREMENT OF THE ENERGY CONSUMPTION OF INTRALOGISTICS MODULES AND COMPONENTS

    DEFINITION OF SYSTEM BOUNDARIES AND ASSUMPTION.
    PREPARATION OF MEASUREMENTS
    EXECUTION OF THE MEASUREMENTS
    ANALYSIS AND INTERPRETATION OF THE DATA

9 METHOD IN DETAIL: EVALUATION OF SYSTEM MODEL AND REAL SYSTEM

    GENERAL PROCEDURE
    EVALUATION OF THE ENERGY CONSUMPTION
    EVALUATION OF THE POWER CONSUMPTION

10 OVERVIEW OF MATERIAL HANDLING MODULES OF CONSIDERED INTRALOGISTICS SYSTEMS
11 CONTINUOUS CONVEYOR MODULES

    ROLLER CONVEYOR
    BELT CONVEYOR
    CHAIN CONVEYOR

12 MERGING AND DIVERTING MODULES

    ROLLER JUNCTION
    BELT JUNCTION
    TRANSFER AND LIFT MODULE WITH BELT
    TRANSFER AND LIFT MODULE WITH CHAIN
    TRANSFER AND LIFT MODULE WITH ROLLS / WHEELS
    PUSHER
    DEFLECTOR
    ROTARY TABLE MODULE

13 SORTER SUBSYSTEM AND MODULES

    DRIVE MODULE
    CARRIAGE MODULE
    CARRIER / TRANSPORTATION MODULE

14 SHUTTLE SUBSYSTEMS

    SHUTTLE VEHICLE MODULE.
    LIFT MODULE

15 STACKER CRANE MODULES

    DEFINITION AND FUNCTIONAL PRINCIPLE
    USE CASES
    RELATED STANDARDS
    ASSUMPTIONS AND REQUIREMENTS FOR CALCULATION
    FORMULAS
    ASSUMPTIONS AND REQUIREMENTS FOR MEASUREMENTS
    MODULE MEASUREMENT TEST SCENARIO
    EVALUATION

16 LOAD HANDLING DEVICE (LHD) MODULE

    DEFINITION AND FUNCTIONAL PRINCIPLE
    USE CASES
    RELATED STANDARDS
    ASSUMPTIONS AND REQUIREMENTS FOR CALCULATION
    FORMULAS
    ASSUMPTIONS AND REQUIREMENTS FOR MEASUREMENTS
    MODULE MEASUREMENT TEST SCENARIO
    EVALUATION

17 STANDARDS REFERRED TO
18 PARAMETER LISTS FOR FORMULAS
19 ANNEX
20 CHANGES AND HISTORY OF THE DOCUMENT

The terms and procedures defined in this recommendation are applicable to a broad variety of industries using intralogistics systems, ranging from warehouses, airport baggage handling systems or parcel sorting systems. The measurement and calculation recommendations are intended for planners, manufacturers and purchasers of intralogistics systems and aim to enable a methodical approach to calculate and measure the energy consumption of intralogistics systems including subsystems, modules and components.
To provide a recommendation with a clear set of actions and guidance, the awareness for scope limitations is important. For the analysis, the following restrictions have been defined:
• The outcome of the calculations and measurements is the electrical energy consumption described in kWh of the ECoDeMISE scenario. The estimation is not transferable to the annual consumption of the system.
• The focus of this recommendation is on energy consumption. Peaks (and power supply size) during a day are part of the value of the energy consumption but not considered in detail in this recommendation.
• As a matter of principle, this standard assumes professional installation and maintenance. The results in this recommendation were achieved by systems with less than 1.000 operating hours.
• Installation workmanship has a significant impact on the energy demand; as a matter of principle, this standard assumes professional installation and maintenance.
The recommendation is focused on the Basic-Calculation and the Advanced-Calculation method. There, the main formulas and assumptions are set and the user gets a helpful example how to calculate the energy consumption by itself. The recommendation also includes a method for measurements on installed systems. The measurement method is described for modules as well as for complete systems. Afterwards a method for comparison of the calculated energy consumption with the measured data is given, so that the reliability of the calculation is shown.